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Cable Pulling Tension Calculator

Cable Pulling Tension Formula:

\[ T_{out} = T_{in} \times e^{\mu \times \theta} \]

lb or N
dimensionless
radians

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1. What is the Cable Pulling Tension Formula?

The cable pulling tension formula calculates the tension after a bend in a cable or wire installation. It's based on the capstan equation which describes how tension increases exponentially around a bend due to friction.

2. How Does the Calculator Work?

The calculator uses the cable pulling tension formula:

\[ T_{out} = T_{in} \times e^{\mu \times \theta} \]

Where:

Explanation: The formula shows how tension increases exponentially with both the coefficient of friction and the bend angle.

3. Importance of Tension Calculation

Details: Accurate tension calculation is crucial for cable installation to prevent damage to cables, ensure proper installation, and determine if pulling equipment can handle the required tension.

4. Using the Calculator

Tips: Enter input tension in lb or N, friction coefficient (typically 0.1-0.5 for most cable/conduit combinations), and bend angle in radians. All values must be non-negative.

5. Frequently Asked Questions (FAQ)

Q1: What are typical friction coefficients for cable pulling?
A: Friction coefficients typically range from 0.1 to 0.5, depending on the cable jacket material and conduit type.

Q2: How do I convert degrees to radians?
A: Multiply degrees by π/180 (approximately 0.0174533) to get radians.

Q3: Why does tension increase around bends?
A: Tension increases due to friction between the cable and conduit as the cable is pulled around the bend.

Q4: What is the maximum recommended pulling tension?
A: Maximum tension varies by cable type but is typically 0.008 lb per circular mil of conductor cross-section for copper cables.

Q5: Can this formula be used for multiple bends?
A: Yes, for multiple bends, calculate sequentially with the output tension from one bend becoming the input tension for the next.

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